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TEA PROCESSING ... from field to cup

BLACK TEA
WITHERING
: the leaves are spread out thinly to wither either naturally (when the climate is suitable) or by means of heated air forced over the withering racks. This procedure evaporates most of the leaf's moisture, making the leaf pliable, almost spongy.

ROLLING: from the withering racks the leaves pass through rolling machinery which gently twist and roll them to break up the cells, releasing the juices which give tea its flavor. The first important chemical change starts here as the juices remain in the leaves are exposed to air and allow the development of the essential oils to begin.

ROLL-BREAKING: from the roller tea emerges as twisted lumps that are broken up by coarse mesh sieves or roll-breakers. The fine leaves which fall through the mesh are taken to the oxidation room, while coarse and clumped leaves are returned for further rolling.

OXIDATION: sometimes improperly referred to as fermentation (there is no water involved in this process), the oxidation which started in the rollers is completed in the oxidation room. Here tea leaves are spread on concrete or tile floors (sometimes glass or concrete tables) in a cool, damp climate. The leaves undergo further chemical changes through the absorption of oxygen, turning them a bright copper color like new pennies. This oxidation process produces black teas, and, when halted prior to completion, oolong teas.

DRYING OR FIRING: to stop further oxidation, and to dry the leaves evenly and thoroughly without scorching, the leaves are transferred to the automatic tea drier. The tea drier is a large iron box inside which the leaves, spread on trays, travel slowly from top to bottom while a continuous blast of hot, dry air is forced into the box. Careful regulation of the temperature and of the speed at which the trays move are the main factors in successful firing.

GREEN TEA
Green tea is not put through the withering treatment. Immediately after fresh tea leaves are plucked, they are placed into either a large steamer or oven and heated. This softens the leaves for rolling and keeps the juices from oxidizing. The tea leaves are then rolled and dried until crisp.

OOLONG TEA
Oolong tea results when the leaf is only partially oxidized, yielding leaves ranging from very light to quite dark.

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